Advanced Hydrostatic Drivetrains

The new hydrostatic propulsion system for ships significantly improves the maneuverability, emissions, space and costs. The small size and hydrostatic transmission of power simplifies the structure of the hull and increases the hold of the ship noticeably.

3-Cylinder Free-Piston Engine

Ship

Propulsion Concept

Ship

Ship, width 90 ft. 27 m    
Engine 3 Cylinder, 2-Stroke Diesel,  Free-Pistons Hydraulic Axial-Piston Motor  
Power 15,300 hp 11.250 kW 15,300 hp 11,250 kW
L x W x H 106”x 63”x 114” 270 x 160 x 290 cm ø42”x 47” ø106 x 120 cm
Weight 16 to 16 to 3.6 to 3.6 to
Displacement 3 x 6,100 cu.in 3 x 100 Liter 350 cu.in. 5,700 cm³
Speed 500 rpm (26.2 ft./sec.) (8 m/sec.) 1,050 rpm (7:1)
Pressure (bmep) 650 psi 45 bar 4,640 psi 320 bar.

 

The propulsion unit consists of a multiple-cylinder Hydraulic Free-Piston Engine (FPE) driving the propeller of the adjustable pod with a hydraulic axial-piston-motor. The small size and weight of the engine and flexible transmission of power allows placing the unit at any section of the hull. The propeller pod consists of an adjustable axial-piston motor and a planetary gear stage driving the propeller. The pod can be rotated around one or two axes to determine the direction of the thrust. A complex, thrust reducing rudder is not required and the efficiency, maneuverability and stopping distance (thrust reversal) are greatly improved. The undulation can be reduced noticeably.

The 3-cylinder free-piston engine consists of ‘stackable’ single-cylinder units with opposed pistons for very efficient and nearly vibration-free operation. The exhaust gas driven piston of the Piston Impulse Charger provides high charge air pressure and additional hydraulic energy to increase the propulsion efficiency. Multiple peripheral fuel injector units inject highly pressurized fuel (3.500 bar / 50,760 psi.) from the cylinder wall into the combustion chamber, increasing the atomization and distribution of fuel for higher efficiency and a significant reduction of CO₂, NOx and soot.

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